Woodworking Techniques | Woodworking Tips

Adept woodworker Ted McGrath created the Ted’s Woodworking Package as a valuable resource that would present woodworkers with some very remarkable ideas and projects.

The package has various qualities that allow it to be the”#1 woodworking Resource” and some of those qualities alongside a few petty drawbacks will be evaluated in this review.

woodworking workshop

What Kind of Projects Can Ted’s woodworking Package Contain?

Ted McGrath, the mastermind who made this innovative bundle, she’s also an educator and a part of AWI as well. Ted’s woodworking Bundle contains a varied selection of 16,000 easy ideas and projects, such as:

  • Arbor Plans
  • Barn Plans
  • Cabinet Plans
  • Dog House Plans
  • Garage Strategies
  • Swing Set Plans
  • Windmill Plans
  • Many more

woodworking ideas

Woodworkers will find it really easy to start woodworking whenever they’re after because all the thoughts and jobs Ted’s resource are simple to understand and simple. Ted McGrath spent two years researching so he could collect enough material for an extensive package, and he ended up making a truly’complete’ woodworking source.

Many might still appear unsure whether they need to be purchasing Ted’s woodworking Package, regardless of all the positive traits. The plethora of resources available online make it more challenging to make the ideal choice. There are actually lots of things that place Ted’s woodworking Package apart from others.

Ted’s woodworking Project �” Pros and Cons

The Experts

Ideas Acceptable for Woodworkers of All Levels

Woodworkers of all levels will get to benefit out of Ted’s woodworking Package. Those who are only getting started will discover the thoughts and jobs in Ted’s package quite easy. Without doubt, intricate carpentry is demanded; however, they will discover that it’s really easy to follow Ted’s easy step-by-step directions. Presently, both novice and seasoned ones are utilizing Ted’s woodworking Package. The great thing about the ideas and projects mentioned in Ted’s resource is they may be completed in a very short time.

woodworking projects that sell

Useful Bonuses

Ted McGrath also has three very valuable bonuses to the woodworkers who purchase his package, namely:

  • Free CAD strategy and drawing viewer
  • The Complete woodworking Carpentry Guide
  • 150 premium woodworking movies

Complete woodworking Carpentry Guide is two hundred page resource that will help beginners learn a lot about woodworking. They will also have the ability to advance their carpentry and woodworking skills through the 150 videos.

Excellently Organized

It is quite surprising that the material’s in Ted’s woodworking Package are so excellently organized even though it comprises around 16,000 easy woodworking ideas and woodworking projects. Woodworkers are going to have the ability to locate any job of their choice in this package quite readily, though there so many options.

60-Day Iron Clad Money-back Guarantee

In general, this item is and people who purchase it’ll be backed by a 60-day warranty, so if this woodworking bundle fails to meet them, they can always get their money back.

The Cons

Requires Time to Download

Ted’s woodworking Package may take a slightly long period to down due to its large size. Nonetheless, with a high-speed internet connection it should download in a few minutes.

Slightly Overwhelming

As there are so many ideas, plans and projects in Ted’s woodworking Resource, so some found it a bit overwhelming and overpowering. Nonetheless, they didn’t mind being overrun considering the fact that this package is indeed impressively organized.

The Bottom Line

woodworking beginner

The bottom line is that Ted’s design package is so thorough and vast that it contains pretty much every woodworking project a woodworker might be considering constructing.

This woodworking package created by Ted McGrath is truly unmatchable and can’t be compared to all those other woodworking bundles that are available across the net. Ted has done his best to guide them in every conceivable way he can, through simple to understand textual instructions, clear images and even videos as well.

Therefore, woodworkers who buy Ted’s Woodworking Resource will not be disappointed with all the woodworking ideas and woodworking projects they will find within. Therefore, it is certainly worth buying!

Here is my Beginners List of Woodworking Safety Equipment:

Safety glasses, clear safety goggles, dust masks, face guard, hearing protectors, Nitrile disposable gloves|}
We could go on and on with listing more woodworking hand tools and more woodworking power tools , but the concept is to buy the crucial hand and power tools which novices will need. You may always increase your toolbox as you gain experience!

Woodworking Techniques Advice for Beginner Woodworking Craftsmen:

You now have a fantastic new hobby in woodworking, you’ve bought your woodworking project plan and you’re really excited to begin using your woodworking tools, but how? Your woodworking project plan must supply you step by step directions and methods to finish your project. However, if you’re unsure about what to do there is help available! There are several areas that beginning woodworkers can find out about the woodworking craft. First, subscribe to one of the several woodworking magazines available. Each month the writers in woodworking publications do a story about how best to increase your woodworking craft. Whether it’s showing you the way to apply a finish to a completed job, or how to make a mortise and tenon joint, something new can be learned every month. Next, is purchasing instructional DVD such as those made by Fine Woodworking Magazine. Instructional Woodworking DVD’s cover topics such as: Assessing your table saw, how to use a router, how to turn wood jobs, turning wooden bowls, and timber finishing basics. As you can see, there are many educational resources available for the beginning woodworker to learn about the woodworking craft.

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The Benefits of Woodworking Woodworking Techniques

If you’re a beginner and very enthusiastic about doing a DIY job for house then, woodworking could be fun. If you don’t have the right information, education, and skill, you might land up spending more time and money than you originally intended to spend. As a beginner woodworker, you need to have time and the appropriate tools. Having said, there are a couple of essential aspects you should keep in mind, before beginning with any woodworking project.

1. If you are a beginner, you must first have to be somewhat interested in woodworking. Making something new with your own hands is a special feeling. Don’t begin a job if you are not interested, as this may land you at a terrible place.

2. Consider the primary reason for creating this woodworking project. Choose the uses of the thing you’re making.

3. Consider your skills and examine the time that you have, until you begin with a project.

4. Start jobs that you’re able to complete. If you are in the midst of some work, then it is wise to not start any project at all.

Woodwork Crafts – The Beginners Guide To Woodworking Woodworking Techniques

If you maintain these vital points in your mind before beginning a woodworking project, it is going to become very simple for you to achieve success. Woodwork requires planning as much because it takes effort. So how do you begin?

Getting Started Using Woodworking Projects and Strategies for Beginners

Before starting anything, it’s very important to choose the woodworking jobs that you wish to begin with. As a newcomer, always pick a job which has a very basic construct up or a simple construction. A few simple to start projects include, bird feeder, benches, shelves, etc.. The moment you get hold of the techniques, you can always move into the next level of woodworking jobs, like cabinets, sheds, and others. Beginning projects should keyword be less complicated and less frustrating so that you have a better comprehension of working with woods and their resources. When the project is selected, begin selecting your own tools.

Beginners Woodworking Tools, Woodworking Techniques

Tools are the ways through which you will win the struggle of woodworking. Many people think that power tools are requires. But for beginners, basic hand tools can be quite convenient and more than helpful in completing a job. If woodworking is the hobby, then a few tools that you would require would be:

1. Workbench – A workbench is required for exact cuts and dimensions. The workbench, when mended with vises, offer ample space to operate. As a key tool, workbench should be a part of your beginner’s woodworking tools.

2. Hammer – Hammer is also an essential tool to get woodworks. It helps you to drive nails, pins, staples, etc.. A small and lightweight hammer can make things much simple for you. When you purchase a hammer, always assess the balance between the weight and stand. Always pick a hardy, yet lightweight item.

3. Saw – A saw is another tool that you cannot live without while woodworking. |} This tool helps you to cut woods at different sizes. There are different types of saws available in the marketplace. Decide on a size that you can deal with.

4. Screwdriver – Screwdrivers can be found in different shapes and sizes. Mostly there are Canadian kinds and standard flat type. Possessing all of them can help you in advance woodworking. You might even purchase keyword power screwdrivers as they make the job much quicker.

5. Measuring tape – It is another very important tool that you cannot work without. The measuring tape helps you to measure wood before they can be attached together.

6. Wrench – Some woodworking jobs require fixing bolts and fixes. For such projects, you require a wrench. However, this isn’t a tool for novices, but using it would make work easier for you in a later stage.

7. Drill – Drill helps you create holes in wood. Low wattage power drills can make the job much simple.

8. Additional small and basic tools – These include pens, gum, staple chewing, level, erase, first aid kit and shop vac.

Costing and Budget for the Job

There’s not any fixed price on woodworking jobs. Based on the sort of job that you want to finish, pricing can be determined. The easy the job, the less cost it involves. But at the beginning purchasing the tools will probably be a little hefty. Because of this, it is much better to resolve a budget first on the resources, then keyword on the project. Buying the basic tools will ensure that you do not need to buy any more material other than the wood ply.

Time and Instructions

Instructions are among the principal things that every beginner should follow. It’s like the woodworking Bible. Instructions guide is quite easy to understand the procedure, what to do and the way to get it done. It keyword is a systematic manual for finishing the job. Time also has an important role in the building of woodworking projects. Woodworking projects demand time and so it’s crucial for a novice to have ample amount of time every week.

Tips and Tricks for Beginners

There are no quick tips or tricks that would make the work easy. Nevertheless, the most essential thing keyword which can help you to reach success is proper preparation. With appropriate planning and a plan, it’s likely to achieve success immediately. If you understand the purpose of woodworking, then the thing that you want to construct, the resources you require to possess and the typical time you can give every day; then you’re all set to go.

Conclusion, Woodworking Techniques

All these tips and education will create the woodworking projects and plans for beginners quickly to finish. Always make sure that you have all of the essential tools, materials, area prepared. Read the instructions for building a product handy. Proper strategy and preparation will allow you to make a fantastic woodworking job for your home.

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Finding Woodworking Projects and Plans for Beginners Woodworking Techniques

Folks when trying to find a way to pass time or want an alternate way to make money they usually turn into a hobby that they enjoy. Woodworking is one of those hobbies individuals turn to perform as a hobby or home based company. It’s very exciting to do and everyone can get started.

When doing woodworking in your home there are lots of projects one can consider. When starting out you have to be very cautious when choosing which job to start out with since there are jobs that can be too difficult for a beginner. But do not worry about that since we are going to provide you tips on the ideal means to begin woodworking as a newcomer.

Just like any other hobby woodworking requires some working equipment, so before you pick your job you need to be aware of if you’ve got the available tools to work on that job. Try not to spend a good deal of cash on buying gear when starting out, buy more equipment as you gain more experience and become an expert carpenter. If you enjoy your hobby then there’ll be no difference between the hand as well as the normal hands.

How to Become a Master Woodworker From Your Own Home Woodworking Techniques

To keep yourself updated you must disseminate with various brands tools and woods. Woodworking in your home will provide you time to explore unique jobs and find out a lot of things. That is why it’s important to spend less money when starting out so that you can manage to make errors and at any time learning about various projects.
It is extremely important you know more about the different kinds of wood available for making jobs. Anticipate carpenters use several types of wood quality for decorating pieces, learning which type of wood that they use can allow you to prepare the wood you will need for certain jobs you might choose to pursue.
Once you understand the fundamentals of wood choice and the use of different tools now you can implement them in cutting well wood pieces and putting wood together. Knowing what to do can assist you in creating good projects to satisfy your needs.

Woodworking Techniques practice makes perfect so be sure you practice your work daily if at all possible. Try out a lot of layouts utilizing a variety of tools so you can find the hang of using the tools. When starting out you may make a range of mistakes but with time you will find out how to correctly use them and create quality projects.

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Starting Your First Woodworking Shop Woodworking Techniques

Woodworking as a hobby can be one of the most rewarding experiences you’ll ever enjoy. You can begin on a shoestring with a minimal amount of gear and equipment. A little home workshop can produce a wide variety of simple projects that will allow you to develop your creative and construction skills while rewarding you with artistic and practical wood products which you can enjoy and even give away to friends and family.

WHERE TO DO YOUR WOODWORKING

Before we get into the equipment you should start with, let us talk about where you will perform your woodworking, based on the dimensions of your house, you might have the ability to create a dedicated space into your woodworking tasks. This might be a reserved spot in your garage or on your basement. Sometimes, a detached shed or outbuilding may be perfect to prepare your first store. A heated store detached from your home provides one distinct advantage: better dust control. Without complex dust control methods, basement assignments will inevitably create dust that travels to the living area of your home. This is particularly true in homes with forced air heating systems in which cold air returns located in the cellar draw dust up into the upper levels of the home. Another advantage of detached workshops would be, of course, the sound level. It’s possible to work without disturbing the rest of the household. A fantastic compromise might be the garage of your property.

This might help decrease the difficulties of dust and sound, however based on where you live, a keyword garage workshop may not be practical during extremes of hot or cold weather.

How to Become a Master Woodworker From Your Own Home Woodworking Techniques

YOUR WOODWORKING SETUP

Space is always a struggle for the woodworker. Irrespective of where you are in your evolution, everybody from beginner to expert all wishes they add more space to function in. Woodworking Techniques if you’re able to have a dedicated spot for a marathon all the greater. Floor gear and bench top gear can remain in position from project to project. If this installation isn’t impossible, at least attempt to create a bench area where equipment can be stored and pulled out as necessary. If at all possible plan for inevitable growth as you acquire more tools and gear. In the start, set up a seat area where you can shop and use the majority of your equipment, using a temporary expansion of your activities onto the basement or garage floor.

A rudimentary workbench could be constructed from cheap spruce lumber ideally at least 48 to 54 inches wide and 32 inches deep. |} The bench should be about waist height. Add a sturdy shelf beneath the bench to house your hand power tools and a pegboard above the seat to hang other equipment. Put in a woodworking vice at one end of the bench on the front to hold small workpieces.

ACQUIRING YOUR EQUIPMENT, Woodworking Techniques

The reach of your start-up equipment will be mostly based on your budget. Whether you’ve got large financial resources or you are starting on a shoestring consistently buy quality gear. If you can afford it, purchase your quality tools in your local construction and hardware centre. If your budget is tight buy quality used tools from others through Kijiji or other local ads. You will find an abundance of quality lightly used programs out there that belong to individuals who stumbled on that one molding project around the home or obtained tools as gifts which they will never utilize. You can usually buy tools for all these sellers for less than half of the initial cost and save even more money should you make a package deal for all their unused equipment. Of course, acquiring tools from private people will take extra time and possibly travel expenditures. Weigh out the benefits of traveling around town to save a few extra dollars on a cheap piece of gear. The extra cost of time and travel in these scenarios is usually justified when purchasing large ticket items like table saws, bandsaws or large ended tools such as surface planers later on.
For smaller acquisitions, a visit to your construction center may be the ideal approach.

START-UP EQUIPMENT

In earlier times skilled workers worked using a minimum amount of hand equipment yet produced sophisticated and intricate bits. Concentrate on developing your skills with your startup set of tools and prevent lamenting about the gear you wished you’d.
Here is a checklist of the useful tools you’ll need to get started:
Safety Gear: Start as anticipated by eye protection. Get a decent pair of safety glasses which also offer some side protection to your eyes. Purchase a quality acrylic collection that’ll be scratch resistant. Progressive scratching of cheaper vinyl pairs will eventually impair your vision and affect security. Avoid wearing goggles in a workshop. Most impair eyesight and dust up fast. You can avoid wearing all of them together in the event that you find them uncomfortable.

The next piece of critical safety gear you’ll need entails ear protection. Ear protection is often overlooked by the novice woodworker yet is nearly as critical as eye protection. Woodworking can be noisy and long-term exposure to these noise levels can affect hearing and result in tinnitus and other hearing losses. I prefer a very simple ball cap along with my ear muffs and eye protection. With this set up I am protecting my eyes and my ears. I am keeping the dust out of my hair. I’m good to go!

Power Hand Saw: Frequently referred to as a skill saw after the favorite brand name, this may end up being the most versatile instrument in a start-up workshop. In fact, at the hands of a professional, a power hand saw could be employed to construct an whole house. At some point, you’ll want to buy a table saw, but for now, a power hand saw for the woodworker on a budget empowers him to perform cross cuts, rip cuts and even elaborate angle cuts. As mentioned earlier get a quality brand saw. Stay away from cheap unknown brands. These are inclined to cut inaccurately and will burn out before you even start your second project. After choosing the right saw put in an excellent blade. Most skill saws include a starter blade of lower quality even if they’re a fantastic saw. Keep this blade as a backup and put in a quality blade with carbide teeth. Begin with a hybrid .

Power Jig Saw: A jigsaw will add great versatility to a woodworking. |} Curved cutting is the point where the jigsaw excels. This flexible tool cannot only cut corners. It’s ideal for cutting holes in timber also like manage slots. At some point, you’re going to want to obtain a ring saw. Bandsaws are even more versatile but a quality floor unit can be costly. A jigsaw may be a fantastic stop gap for the novice woodworker.

Purchase an assortment of blades to your own jigsaw that includes various lengths and teeth per inch.

Battery Powered Drill: Purchase an excellent drill that runs at least 12 volts, however, 18 volts is better. |} Get one with a keyless chuck and if it’s in your budget contemplate a 1/2 inch chuck over the standard 3/8 inch model. Through tough lessons learned, I have found that purchasing quality, in this scenario, is more critical than ever. Cheaper drills tend to get very short run times and need to be recharged frequently. Their battery life will be poor and to make things worse keyless chucks come loose and slide often. This is one annoyance you do not want on your workshop. Purchase an assortment of superior carbide tipped drill bits which are stored in a holder tagging each drill bit size. Make a habit of returning every drill bit to its prospective slot in the holder after every use. Lastly, get a pair of tough steel driver bits. Your drill can also be a flexible screwdriver, particularly if you picked an 18-volt model.

Hammer: The hammer remains as the most versatile instrument in the shop, and often the most misunderstood one. |} Incidentally, the hammer is the one tool where most workshop accidents occur. Even though the most ordinary, hammer accidents are often of a minor character, varying from bruised fingers to the temporary loss of a fingernail. Hammers greatly vary in quality and price. So what is the difference between a cheap hammer and an expensive hammer? Quality hammers are just machined with a good solid joint between the handle and head. The good hammer is balanced, doesn’t rust and comes with a comfortable handle. Many hammers in the high-quality range offer metal or fiberglass handles. Cheaper hammers usually have wood grips with poor joints between the head and handle. The head usually comes loose and the tool becomes useless. Select a title brand quality hammer at the 16-ounce range for overall work and a smaller finishing hammer for more complex work. Avoid using large framing hammers at the workshop and some other with dimpled mind tips. These kinds of hammers are more suited for rough framing jobs and are unsuitable in the workshop.

Palm Sander: Purchase a 1/4 sheet palm sander. This tiny power tool can handle pretty much any trimming requirements that you have as a novice woodworker. As your woodworking abilities evolve, you’ll likely upgrade to a floor version disk and belt sander. However, for the time being, the ever-versatile palm sander may clean up edges, cross cuts and even limited amounts of surface space. As you embark on your first few projects you’ll find your palm sander with just a little bit of effort can transform rough looking creations into virtual functions of art! It is possible to use your palm sander to sand and form rough boards with 100 grit paper and later finish your job with 200 or even 300 grit paper. Purchase an assortment of sandpaper sheets with an excess supply of 100 grit paper. You’ll find that this caliber of paper the most versatile in your shop.

Hand Planes and Chisels: These classic tools are a must in each workshop. |} Although low tech in concept, these tools allow you to taper borders, sew high stains and correct any imperfections in timber pieces. {Begin with a standard number 4 plane and an assortment of quality chisels varying in width from 1/4 inch to 1 inch.

Clamps: Sooner or later you will need clamps for glue-ups and simply to hold off your wood pieces as you operate on them. Unfortunately, superior clamps are expensive and it normally requires the beginner woodworker a couple of years to collect a detailed set of timber clamps. Start with a set of long”pipe” clamps. Now the pipe was replaced with long steel shafts, but the structure is still the same. Receive a set of the longest clamps that you can spend. You can contact them for smaller adhesive jobs and enlarge them to their entire length for larger projects.

Shop Vice: A shop vice installed at the end of your bench is ideal for holding smaller jobs for sanding, filing, and hole cutting with your jigsaw. Purchase a woodworking with stainless steel clamping surfaces and avoid metal working vices with steel jaws. Woodworking vices using their timber clamping surfaces may securely hold wood pieces without marring or damaging them. A number of the greater vices offer rapid release mechanisms that enabled the consumer to rapidly open and close the jaws without tedious handle turning. The timber clamping surfaces in your vice will periodically need replacement. I would rather use soft pine in my vices that will not crush or damage lots of the various woods that I utilize. Whether I’m working in walnut or hard walnut, softwood clamping surfaces work the best.

Tape Measure and Marking Device: In your workshop, the ever-humble tape step is going to be one of your most often used tools. Purchase a good quality name brand tape measure with a wide tape typically from the 25-foot selection. Even though in your shop you might not be using the tape in these spans, the bigger tape steps provide more rigid tapes that won’t flop around and slip off the end of planks. Measuring when you’re on your own will be a great deal easier, and naturally, quality tape steps can last for several years.

When marking projects, I prefer a sharp good old-fashioned HB pencil. An HB pen will generate a wonderful mark without scratching the timber. Avoid oversize carpenter’s pencils. Their large flat leads are just too coarse for accurate measurement in the workshop.

Additional Tool and Materials: Here are a couple other handy tools to round out your starter workshop: Buy a T-square, set square and rate square. These inexpensive tools will help you in marking the right angles in addition to chemical angles. Get the number three and two Robertson set. I find that the Robertson format works best for most woodworking jobs and is the most compatible with a drill powered bits. Last, get a pair of 12-inch wood files. Get a flat one and a round-edged one. You’ll find them perfect for rough shaping and fixing small mistakes on the way.

Adhesives: Not many glues are created equal. Stay away from cheap home brands marketed as carpenter’s glue. The cost of glue through all of your projects is a little cost consideration. For that reason, it is sensible to decide on the best. I have also found over time that I receive the best results with both indoor and outdoor projects once I use quality outside grade adhesive. All these resin-based compounds unlike conventional water-based wood adhesive, will not break down and fail with moisture.

CONCLUSION, Woodworking Techniques

The peaceful satisfaction of woodworking is an excellent experience in this day and age of rushed lives, smart phones, and time-starved careers. With a minimum investment in the most rudimentary tools and equipment, everyone can learn the profitable skills of his time-tested avocation and revel in job after project!

  • Industry 4.0: The Connected Factory - Part 4, Technology

    This May the woodworking world will be meeting, once again, at LIGNA  in Germany. The best and the newest in machinery will be showcased. As in the previous shows in Atlanta and Hanover Germany, Industry 4.0 will be a major theme. The subject of Industry 4.0, the Connected Factory, or the Smart Factory is the focus of new development within the manufacturing industry worldwide. The woodworking and furniture industry are also transforming - because they must.
    We see how the internet is transforming our life, at home and at work. It changes the way we conduct business. It is inevitable that our industry will transition. The only question is if the change is an evolution, and somewhat controlled, or will it be a revolution and disruptive? How much of a game changer will it be? The Internet of Services (IoS) and the Internet of Things (IoT) will not go around our industry - it will go right through it! Industry 4.0 or The Connected Factory will transform the woodworking and furniture industry in the same way it will change all other manufacturing sectors. Internet-based sales are growing extremely fast. Key players in the industry are taking delivery times down from weeks to days. 
    The supply chain/logistics companies are working on concepts to deliver furniture at the same speed as phones, clothes, and other consumer goods.  
    The Smart Factory is not just for big companies. There are good examples where relatively small companies have successfully adopted the technology. In most of these cases there is a tech-savvy owner/operator to push the envelope. Companies, big or small, need to start addressing their own Industry 4.0 future. 
    Industry 4.0 touches all aspects of the business. To prepare for The Connected Factory, we need to look at all facets of the company. At Lignum Consulting, we have identified 7 key areas that all need to be addressed in order to get your company prepared. All these areas are interconnected and need to be aligned:
    • Strategy
    • Product
    • Technology
    • Logistics
    • Data integration
    • Organization
    • Human Resources
    By analyzing these seven subjects, you create a snapshot of where the company is now. Gaps will show, and future capital investments and major organizational and internal projects can be evaluated on the impact they make on the score card. In the previous articles we focused on “Strategy” and “Product”.  This article will do a deep-dive into “Technology”. 
     
    Process Engineering – Defining the right automated technology and equipment for the business. Analyzing the current manufacturing processes and understanding the leading-edge technology used in our and similar industries is a critical element in the Technology category. The equipment and software need to be aligned with the size, product mix and manufacturing model of the company. 
    The manufacturing processes also need to be in line with the product and volume requirements. For example, in cabinet manufacturing, is nesting or cut and drill the best process? Does the company’s situation justify feed-through equipment or is stationary equipment sufficiently effective and productive? Are smart production cells or integrated production lines the right approach? In edgebanding, which gluing system (i.e. PUR vs. EVA) is most suitable for the current and near future of the company? Process engineering and equipment specifications need to support the manufacturing model (we will write more about this in a later segment).  With the escalation of the Connected Factory, Process Engineering becomes increasingly important and more complex. 
     
    Automation / Technology
    When talking about technology we refer to machines, tooling, IT, and process engineering. One of the most important questions, when addressing technology within the context of Industry 4.0 is, “Are the installed technology and infrastructure able to network and in alignment with the networking requirements of the fulfillment model?” 
    Before Industry 4.0, technology needed to be flexible, cost-effective, and fast. Machines were island solutions. Machines were linked to form machine groups, but essentially, they were still island solutions. Now, with the next step forward, machines need to be “all of the above” and must be able to communicate with other machines and business software and run autonomously with very little intervention by operators.  Only this way can companies respond to the increasing shortage of qualified labor and meet their strategic growth targets.
     
    You do not have to invest in the highest degree of integrated and automated equipment all the time. The technology applied needs to match the business requirements. Economic rules still apply in the world of Industry 4.0. As you push automation, it must remain economically viable. Your investment strategy however must have a strong focus on the networking ability of the equipment. The more leading-edge technology you apply, the more you might have to accept a longer payback period. Therefore, it is also very important to have a strategy in place to grow into automation.
     
    One of the many challenges for the industry is the lack of universal standards and communication protocols between the different machine suppliers. Not every machine can communicate with other machines or software. The compatibility and ability to integrate must be key in the selection process. 
     
    In your overall investment strategy, you create the ideal scenario. Incremental investments will have to fit this future plan, even if you do not have the means to interconnect them currently. But successfully implementing highly automated and integrated equipment is more than purchasing a piece of equipment. The company’s support structure must be ramped up as well in order to fully utilize the potential of the equipment. 
     
    Engineering support
    The engineering staff needs to be trained in automated processes and equipment. More and more, engineering will be driving the efficiencies of the processes and the installed equipment. They need to understand not only the equipment, but also the other inputs that make the automation successful.
     
    Maintenance
    With an increased level of technology, the reliance level of the equipment needs to increase as well. We can not rely on Corrective Maintenance - a system where “we repair it when it breaks down."  Even a system of Preventative Maintenance needs to be upgraded to Predictive Maintenance. Defined processes need to be in place to minimize and/or prevent unplanned equipment stoppages and breakdowns.
    Many tools are available and need to be used and developed within the company. Some of the tools are:
    • Vibration analysis 
    • Acoustical analysis (sonic and/or ultrasonic level)
    • Sonic monitoring
    • Infrared monitoring and analysis
    • Oil analysis  
     Industry 4.0 supports maintenance efforts with vision systems whereby maintenance operators can communicate with technical support staff from the machine suppliers (seeing the same thing). 
    In the future, machines will recognize the need for a component exchange, order the machine component, and indicate the need for the replacement autonomously.
     
    Tool Management
    Leading edge technology also includes leading edge tooling. Industry 4.0 will also have a major impact on tools. Tracking tools and their usage easily provides data to optimise their use and provides feedback for improvements. The collected data will be used to enhance the specification, sharpening cycles, operating data – the entire life cycle of tools is being digitized. 
    With the amount of data provided by sensors in the machine, tool suppliers can be integrated in the management of tools. There are already some developments, where instead of selling tools to the manufacturer, tool suppliers will provide tools on a charge-per-use basis. 
    Infrastructure
    Dust collection, compressed air, heating/cooling, IT network, and building management are all part of the company’s infrastructure. 
    Dust Collection
    Dust collection is connected to all the machines electronically that produce dust and chips. The data from the machines (i.e. on/off, chip producing = tools engaged) is communicated to the dust collector, which then regulates the appropriate exhaust volume (CFM) by controlling the RPM of the exhaust motors. The disposal system is connected via text or email to inform the truck driver of a full disposal bin. Big data is collected for analysis to further reduce the energy consumption of the system and optimize the maintenance. 
    Compressed Air
    The cost of compressed air is traditionally ignored. Compressors are running full-time, and airlines are leaking. Energy reviews on compressed air systems show that the energy consumption cost, as part of the total cost of compressed air over the lifetime of a compressor (i.e. 10 years) is a multiple of the initial investment cost. Sensors and gauges can again provide data for analysis and control of the equipment. The additional information provided by this Industry 4.0 technology will lead to better equipment utilization and operating cost reduction.
    Heating/Cooling and Lighting 
    The best comparison here is the advances we see in our homes. We can control temperature and lights with our smartphones. If it is beneficial in relatively small residential homes, consider how much more will this improve the operation costs in industrial buildings.
     
    The factory of the future is fully networked. Equipment, sensors and workers need to have access to, and share, information.
     
    Where Do You Start?
    It is rather clear that Industry 4.0 cannot be purchased with deep pockets and a few purchase orders alone. There is also no one-size-fits-all roadmap for woodworking companies. The reality is that the details are important, and details can be defined only if you have a team that understands the subject.
    Reading up on the subject and visiting tradeshows are excellent starting points. One fact becomes clear, the Smart Factory of the future requires cooperation of team members within manufacturing, operations, product engineering and IT competencies. 
     
    We will continue to write about Industry 4.0 and the seven key areas of Industry 4.0. The next article will focus on Logistics in the Connected Factory. We welcome and encourage your feedback, and you can reach us at [email protected]
    Georg Frey
    Sepp Gmeiner

    About the authors

    Georg Frey is the president of Lignum Consulting. Sepp Gmeiner is a partner at Lignum Consulting.  They can be reached at [email protected].

     

  • Recession coming? Find out from EBC keynote Alan Beaulieu

    San Jose -- Alan Beaulieu, president and a principal of ITR Economics, will discuss the economic outlook for 2019 in a webinar on Tuesday, January 29 at 3 p.m. Eastern.  His presentation, "Shifting Gears and Looking Ahead," will discuss how the U.S. and global economies are not what they were last year and what to expect in 2019.  The changes that he will discuss include:

    • Policy pressures/benefits on business
    • Consumer behavior
    • Business spending
    • Labor market
    • Commodity prices
    • Interest Rates
    • Impact on our markets

    Attendees will be prepared for the rest of 2019 and will have the confidence to effect tactical changes that will enhance profitability through 2020.  Since 1990, Beaulieu has consulted across North America, Europe, and Asia, optimizing companies’ forecasts and planning to increase profits through his mastery of business-cycle trend analysis. Alan also serves as Senior Economic Advisor to numerous U.S. and international trade associations.  The webinar will be moderated by FDMC editor, Will Sampson.  Register for the webinar.

    Beaulieu has been a frequent keynote at the Executive Briefing Conference, which will be held April 14-16 at the San Jose Marriott. View the full agenda.   The 2019 EBC provides strategic and practical information that addresses manufacturing challenges, and a forum for discovery. EBC helps executives anticipate business opportunities and beat the challenges that lie ahead and will ignite and inspire business leaders to create change when they return home.

  • 2020 holiday design contest winners announced

    LAVAL, Canada - 2020 recently announced the winners of its 2018 Holiday Design Fest Contest. Interior designers submitted their "jolliest and cheeriest" designs using 2020 Design and 2020 Fusion. 
     
    “All the designs that were submitted are both beautiful and very festive,” says Santiago Morales, 2020 Design product manager. “I’m glad designers are using the new 2020 Cloud Decorative Items to decorate their designs, and we will continue to add new items to give users a chance to be even more creative with their designs.”
     
    2020 recently added an array of festive items to its 2020 Cloud that designers can use to create holiday-themed designs. The 2020 Decorative Items catalog is compatible with recent versions of 2020 Design and 2020 Fusion.
     
    The winners of the 2020 Holiday Design Fest Contest are:
    2020 Design: Jessica McLeland from Cabinets.com
    2020 Design: Amy Anderson from Cabinets.com
    2020 Fusion: Paul Abdy from Building & Plumbing Supplies LTD
     
    To learn more about the 2020 holiday design gest contest winners, please visit the 2020spaces.com/2020products/2020-holiday-design-fest/contest/2018-gallery.
     

  • Sustainability challenges to be discussed at Decorative Surfaces Conference

    MIAMI -- All economic activities that occur in the natural world require resources such as energy, materials and land, while generating waste and polluting emissions as unwanted byproduct. Today the demand for natural resources and the production of pollution exceed the regenerative capacity of the Earth and put us face to face with one of the biggest challenges of our time: moving towards a sustainable economy. But what does sustainability mean? Despite its simplicity, sustainability is a concept people have a hard time wrapping their minds around: Is it all about recycling? Are “green” or “natural” synonyms for “sustainable”? And last but not least: how can sustainability be addressed in the laminates industry? Does durability play a role there? Let's dig into those questions and debunk some myths.  Dr. Alessandra Fusi, Sustainability specialist with Trespa and Arpa will address all of these questons in her presentation, "Facing the Sustainability Challenge: What Cards Can Our Industry Play?"
     

    The Decorative Surfaces Conference is produced by TCM North America.
    See the FULL PROGRAM HERE.

    REGISTER

    The meeting will be held at the beautiful Miami Biltmore Hotel for two days of presentations from the global leaders in design and surfacing technology. Ample time for networking, and even a little golf, make this the industry’s top event for users of decorative surfaces. Don’t miss it!

    Contact Kenn Busch – [email protected] – with questions about attending and sponsoring.

     

  • WMS 2019 reports brisk exhibit sale activity

    Mississauga – CCI Canada, the organization that runs the 2019 Woodworking Machinery & Supply Conference and Expo, reports that exhibit sales are running well ahead of last year’s event a year out from the show.  WMS, to be held October 31 to November 2, 2019,  is more than 30% ahead of the 2017 event's pace in terms of exhibitors and exhibit space.  “Our 2017 event created a lot of positive momentum and exhibit space sales have continued on a roll since then,” said Tim Fixmer, CEO of CCI Canada, Inc.  WMS 2017 featured more than 270 companies and brands.  “We’ve seen a great uptick in new exhibitors and also exhibitors returning after missing a few show cycles,” said Fixmer.
    Planning is underway for an expanded conference agenda that includes an opening morning keynote that will be free for all attendees.  “We plan to have a marquee presenter to kick the show off in a big way,” said Harry Urban, WMS show manager.
    The education portion of WMS will feature two learning tracks and keynote luncheons.   “Our education program will be devoted to best business practices and technology and design trends,” said Urban.   Also new this year will be learning on the show floor.
    According to Urban, a post event survey from WMS 2017, revealed 87% of the show’s 4,500 attendees plan to return to next year’s show.  "This is the show that brings our industry together and makes it stronger," said Trevor Chaulk, president of Chaulk Woodworking in Minden, ON. "With a vast array of topics in the seminars,supplier networking and machinery advancements it provides the tools for a great future in the wood industry," he said

    Registration for WMS 2019 will open in Spring.  Go to wmscanada.ca for updates.

    About CCI Media
    CCI Canada is owned by CCI Media, a business-to-business media company focused exclusively on industrial wood products manufacturing markets in North America. CCI Media’s flagship publication, FDMC magazine, circulates monthly in print and digital formats. CCI Media also publishes the bi-monthly Closets & Organized Storage Magazine. Woodworking Network is the umbrella brand for the combined portfolio of wood manufacturing print, digital, and web products and industry events operated by CCI Media.   
     
    In addition to WMS 2019, CCI Media produces Wood Pro Expo Charlotte and the Cabinets & Closets Conference & Expo, both of which will be co-located March 6-8, 2019 at the Charlotte Convention Center.  
    The company also produces Wood Pro Expo Lancaster 2019, to be held October 17-18, at Warehouse at the Nook, Manheim, PA and the Executive Briefing Conference, April 14-16 in San Jose, CA.
     

  • Next month's Decorative Surfaces Conference offers a glimpse of the future

    MIAMI -- Get a glimpse of the future at the Decorative Surfaces Conference 2018, 4-6 December in Miami, organized by TCM North America.

    Conference topics include:

    •    The latest on lightweight decorative surfaces: Not just for RTA anymore! The incredible realism of these materials have put architectural surfaces in play. We’ll be analyzing these opportunities.

    •    3D Laminates :  The new design leader? Flexible surfaces offer design options no other material can, and specifiers are taking notice.

    •    Digital scanning and printing of decorative surfaces come of age: Technology that scans and print not just visuals, but textures as well, is about to revolutionize the surfacing industry.

    •    Are composite-wood decorative panels the most sustainable option on the planet? New ways of defining “sustainability” put our materials solidly at the top of the green column.

    •    Formaldehyde:   Addressing “The F-word” with a dose of common sense. There’s a broader context in which we should be talking about this basic organic building block used in thousands of everyday products.

    VIEW FULL PROGRAM.

    The  meeting will be held at the beautiful Miami Biltmore Hotel for two days of presentations from the global leaders in design and surfacing technology. Ample time for networking, and even a little golf, make this the industry’s top event for users of decorative surfaces. Don’t miss it!

    REGISTER before November 9 and save $100.

    Preferred hotel rates end in 9 November, or until our reserved block of rooms is gone, so don’t delay!

    Contact Kenn Busch – [email protected] – with questions about attending and sponsoring.
     

  • Closets industry study findings to be revealed in Charlotte

    CHARLOTTE -- The results of a state of the industry study conducted by Closets & Organized Storage Magazine will be presented exclusively to attendees of the Cabinets & Closets Conference & Expo, March 6-8 at the Charlotte Convention Center.  "We're excited to conduct this study to see where the industry stands and where it's headed, " said Laurel Didier, publisher of Closets & Organized Storage. CCCE 2019 attendees will be the first to receive the results by participating in our conference on March 6." View full conference agenda.

    The main focal points of the study include:

    • The size of the industry.
    • The average sales price for a  master bedroom walk-in closet, laundry room, mudroom, multi-use room with a wall bed and built-ins and garage cabinets and storage
    • The most commonly requested accessories for a master bedroom closet and garage makeover.
    • The average sales volume for closet companies, independent vs dealers, franchisees.
    • Colors and materials are trending in closet and garage cabinets
    • How are designers compensated?
    • Designers average closing ratio.
    • What percentage of  closets companies ' products do they make vs buy?
    • What is the craziest thing a customer asked a designer to include in the design plans?
    • What keeps closet industry executives up at night?

    The Cabinets & Closets Conference & Expo is an annual event featuring a full-day conference, plant tour, and exposition, and is dedicated to home remodeling professionals specializing in building kitchen cabinets, closets, and other home storage designs. Scheduled for March 6-8, 2019 at the Charlotte Convention Center, the Cabinets & Closets Conference and Expo will co-locate with Wood Pro Expo, which is held annually in Charlotte.
    The Wood Pro Expo brand comprises a series of strategic regional events, located in key areas throughout the United States where professional woodworkers congregate. Wood Pro Expo features a full day of education and tours followed by two expo days oriented to equipment and supplies focused on the small-to-medium size shops. The educational offering includes CNC basics, employee recruitment, finishing, lean manufacturing, business management, software, and shop safety. For information on Wood Pro Expo Charlotte, visit WoodProExpoCharlotte.com.

     

  • Learn about American Woodmark's foray into RFID

    ATLANTA, GA -- According to Henry Nisiobincki, the idea that each item is unique in woodworking holds true more than in any other industry. Nisiobincki, RFID Program Manager at American Woodwork Corporation, faced this challenge as he guided the company to benefit from RFID (Radio-Frequency Identification) technology.

    "The questions we asked were, how could we identify the unique history of each unique part?  And how can we use that information to help measure quality, control process flows, and improve inventory accuracy?"

    Nisiobincki said that by using integrated RFID technology to create a unique identity for each piece, American Woodmark Corporation has seen continuous benefit and value.  He will show how a simple low-cost addition to each piece can be the solution for endless cost-savings, as well as the platform for future innovation.  He will discuss American Woodmark's RFID integration  in his presentation at IWF on August 21, titled,  A Unique Technology, in a Unique Part, for a Unique Industry. His session is part of the all-day Woodworking Network Leadership Forum.  The Leadership Forum is sponsored by J B Cutting.

    At American Woodmark Corporation, Nisiobincki manages the RFID Program from a corporate level. He works closely with  the organization's manufacturing plants to understand processes, identify key issues, and develop unique and innovative RFID technology solutions to relieve those issues. His career at American Woodmark started in IT Development and IT Project Management before transitioning into RFID. He said  is excited to share the unique and extensive application of RFID at IWF.


    The targeted audience for this session includes: C-Level management, rising stars and innovators from across the wood products industry including CEO’s, owners, team managers and entrepreneurs and investors.  Registration for the Woodworking Network Leadership Forum is $395 until August 1 and $450 thereafter.  Lunch and admission to the Leadership Reception following the symposia are included.

     

  • Bespoke founder, Keith Morgan, kicks off Leadership Forum at IWF

    ATLANTA, GA -- Keith Morgan knows a thing or two about design.   He also has a knack for employing, training and retaining a talented staff.   His company, Bespoke, caters to an elite international clientele base, emphasizing elegant custom design and spectacular craftsmanship. Not only has Bespoke won multiple Craftsman’s Challenge awards, but also Morgan has earned a reputation for his marketing prowess in the highly competitive world of catering to luxury consumers.   Morgan will be the keynote presenter to kick off the Woodworking Network Leadership Forum on August 21 (the day before IWF opens) at the Georgia World Congress Center. 

    In his keynote titled, Leadership by design, Morgan will discuss the importance of professional design in all aspects of your business including design, manufacturing, and marketing.   According to Morgan, it is essential to integrate a solid design professional or professionals within your front office operations. The organization must have individuals who have experience in the interior design industry but also be able to take on and understand construction techniques at the shop floor level.

    Bespoke has one multiple Craftsman's Challenge Awards.

    His presentation at the 2018 Cabinets & Closets Conference & Expo in Pasadena, Selling directly to the luxury consumer, received outstanding feedback from the audience.  Morgan stresses that it is critical to employ professionals that understand market-viable design and long-term design trend history.   Morgan will also discuss the importance of hiring talented craftspeople and what Bespoke does to retain them indefinitely. 

    He will also address how Bespoke has successfully linked itself to other luxury brands and how you can link your product with other luxury brands to “ride on the coattails of their recognized luxury brand status."
     
    Woodworking Network Leadership Forum at a glance
    Target Audience: C-Level management, rising stars and innovators from across the wood products industry including CEO’s, owners, team managers and entrepreneurs and investors
    Sponsor:  JB Cutting, Inc.
     
     
    9:00 AM  – 10:00 AM - Keynote -- Leadership by Design (presented by Keith Morgan)
     
    10:00 AM - 11:00 AM - Building Bigger, Taller and Stronger with Wood: How Mass Timber is Rolling out in the U.S.
    Products such as cross laminated timber, popular in Europe for more than 20 years, are now making their way into North America in a serious way, with manufacturers in Oregon, Washington, Montana and Alabama coming onstream and innovative new timber buildings appearing in many of our cities. In this presentation, Iain Macdonald, Associate Director of the TallWood Design Institute, will describe mass timber and how it is changing the way America builds. He will cover manufacturing, technical barriers and how they are being overcome, expectations for market growth, and what it means for providers of non-structural wood products.
     
    11:00 AM - Noon - A Unique Technology, in a Unique Part, for a Unique Industry
    Each item is unique, and in woodworking, this is even truer than any other industry. But how could we identify the unique history of each unique part? And how can we use that information to help measure quality, control process flows, and improve inventory accuracy? Using integrated RFID technology to create a unique identity for each piece, American Woodmark Corporation has seen continuous benefit and value.  Henry Nisiobincki will show how a simple low-cost addition to each piece can be the solution for endless cost-savings, as well as the platform for future innovation.
     
    Noon - 1:00 PM - Networking Lunch
     
    1:00 PM - 2:00 PM - Nanotechnology: Small to the World, Big to the Industry
    There's an unprecedented multidisciplinary convergence of scientists dedicated to the study of a world so small, we can't see it - even with a light microscope. Mike Hetherman, president, owner and CEO of Willis - a North American distributor of globally branded building materials and a prominent voice in the design community, will address the field of nanotechnology, the realm of atoms and nanostructures. Nanotechnology is so new, no one is really sure what will come of it. What we do know is that nanotechnology is making its way into the world of building materials. Join us for an intriguing session which will outline the basics of nanotechnology and how it’s being used to revolutionize our industry.
     
    2:00 PM - 3:00 PM - The Business Case for Diversity
    Diversity is quite possibly the best source of innovation and creativity in our industry, according to Whitney Pyle who is also a Woodworking Network Class of 2017 40 under 40 winner. Whitney will discuss her career path through the industry as a female. "The construction and woodworking industries as a whole lack diversity," said Pyle.She said many times when she attended industry events people would presume she was just somebody's spouse. "Together, we will unpack the reasons why, we’ll discuss why it’s important to change it, what we can do to change it," said Pyle. "We’ll also discuss what steps to take to ensure all people become integrated and engaged in our organizations and our industry."
     
    3:00 PM - 4:00 PM - Understand the New Consumer
    This presentation lead by Mike Hetherman, will unearth two very distinct types of consumers – the NEO and the Traditional – and how they are powering our economy.  Discover why targeting one versus the other will drastically change your sales, marketing and pricing strategies forever. You’ll learn who spends the most, most frequently, and find out more about their values, attitudes and, ultimately, buying behavior and communication preference.  Most importantly, you’ll learn how to quickly connect with your customer, close jobs faster, work less and maximize your profits.
     
    4:00 PM - 5:00 PM - 40 under 40 leadership panel:
    Woodworking Network’s 40 under 40 award recognizes those individuals that have made a difference in their careers, their companies, their communities and to the industry.  Benchmarks include productivity, profitability, social good, innovation, peer inspiration, product development and organizational leadership. 
     
    This illustrious panel, made up of members of the Class of 2018 and alumni, will address their leadership journey and offer insights into the future of the industry.
     
    The Leadership Forum is followed at 5:30 PM by a Leadership reception to recognize the 40 under 40 Class of 2018. 
     
    All registrants for the Leadership Forum are invited to attend. Registration to attend IWF is included in the cost of admission.  Click HERE to register for the Leadership Forum
     

     

  • Contrat historique pour Conception R.P.

    Conception R.P. commence la conception puis la fabrication d’un projet d’envergure aux États-Unis pour un fabriquant de bois lamellé-croisé ou sous l’acronyme CLT (Cross Laminated Timber). Le projet se réalisera sur une période d’un peu plus d’un an et créera près de 10 à 15 emplois à temps plein dans la ville de Québec.
     
    « Nous sommes fiers de travailler avec un tel joueur dans l’industrie. L’aboutage de bois leur permettra d’utiliser des planches de bois plus courtes pour leur besoin et ainsi leur donner une plus grande flexibilité sur le plan des achats et de la production » Louis-André Levesque, Responsable du développement des affaires chez Conception R.P.
     
    L’usine comprendra un système de dépilage des bois, un système de vision pour analyser les défauts, des scies automatiques à haute vitesse pour couper les défauts, le système d’aboutage à haute vitesse CRP-3000, un grand convoyeur de séchage des bois, des ébouteuses de précisions, un empileur de paquets automatique puis un système de sanglage des paquets.
     

Woodworking joints

Joinery is a part of woodworking that involves joining together pieces of timber or lumber, to produce more complex items. Some wood joints employ fasteners, bindings, or adhesives, while others use only wood elements. The characteristics of wooden joints - strength, flexibility, toughness, appearance, etc. - derive from the properties of the materials involved and the purpose of the joint. Therefore, different joinery techniques are used to meet differing requirements. For example, the joinery used to construct a house can be different from that used to make puzzle toys, although some concepts overlap.

This must be taken into account when joining wood parts together, otherwise the joint is destined to fail. Gluing boards with the grain running perpendicular to each other is often the reason for split boards, or broken joints. Furniture from the 18th century, while made by master craftsmen, did not take this into account. The result is this masterful work suffers from broken bracket feet, which was often attached with a glue block which ran perpendicular to the base pieces. The glue blocks were fastened with both glue and nails, resulting in unequal expansion and contraction between the pieces. This was also the cause of splitting of wide boards, which were commonly used during that period.

In modern woodworking it is even more critical, as heating and air conditioning cause major changes in the moisture content of the wood. All woodworking joints must take these changes into account, and allow for the resulting movement.[3]

Video: Woodworking Tools